Product Description
Inlet Diffuser
These devices to ensure correct process fluid distribution as well as to prevent the exit of any large solid particles from the vessel. Many actors operate with regeneration cycles where flow reversal occurs, so the baskets are designed for two way operation. instruction typically comprises an inner 'can' with slotted perforations to provide the correct open area, velocity and distribution profile, covered th a coarse mesh or wedge wire screen and sometimes a fine mesh filter layer, depending on the application.
Distributor Tray
Our Vapor Lift Distributor Tray ensures uniform distribution of liquid and gas over the entire cross section area of the catalyst bed. The tray is equipped with an unmatched number of dripping points, enabling uniform wetting of the catalyst below. It consists of a self-supportive structure, which both renders beams obsolete and diminishes tray deflexion. The absence of support beams also allows for increased catalyst loading and a consequently higher efficiency.
Catalyst Support Plate
Our Catalyst Support is designed to support the combined weight of the catalyst, support material and oil. It can also withstand pressure drop over the catalyst bed during the entire catalyst cycle. Inverted support beams support the catalyst grid to minimize inactive reactor volume. Removable catalyst screens increase maintenance flexibility and minimized gasket requirements reduce maintenance time.
Center Pipes
Centre-pipe/ Outer basket configurations used in radial flow reactors allow higher flow rates and reduced pressure drop compared with down flow systems. The use of vertical wires reduces catalyst pill abrasion. Our axially-seamless center-pipes have exceptionally high structural strength, and offer extended lifetime, compared to seam-welded patched structures supplied by any other manufacturer in the world. Our patented techniques ensure high accuracy and consistency of slot aperture, mechanical weld strength and screen lifetime in harsh operating conditions. Centre pipes of any height and diameter based on client's requirements can be manufactured with our unique manufacturing techniques and facilities.
Scallops
Wedge Wire and Perporated Scallops allow a higher contact area with the catalyst than outer baskets, high resistance to twisting or buckling under extreme operating conditions. Vertical slot design significantly reduces any abrasion of the catalyst pills. Saiptech uses EM Hybrid techniques and thus offer advantages in weld strength, slot accuracy, slot consistency, surface smoothness and axial straightness.
Company Profile
For many years, Saiptech has been a leader in engineering for mass transfer, phase separation, and reactor internals. Our innovative technology and patented high-performance products cater to a diverse clientele in industries such as petroleum, petrochemical, chemical, and environmental protection. We specialize in processes like distillation, rectification, absorption, desorption, and multiple phase separation.
Our commitment to continuous research and development, coupled with extensive engineering experience, enables us to provide comprehensive solutions to our clients. Our services encompass process simulation and optimization, de-bottlenecking, hydraulic calculation and analysis, field troubleshooting, CFD modeling, and on-site services. In our modern fabrication shop, we manufacture various equipment and components, including distillation trays, column packing, internals, and reactor internals.
We take pride in our professional and experienced staff, known for their expertise in technology, process design, equipment design, manufacturing, system integration, plant design, modifications, project management, and process consultancy. The Saiptech team, composed of seasoned chemical and mechanical engineers, consistently delivers design packages that surpass client expectations.
As a privately owned and operated company, Saiptech adheres to the core belief that clients come first. This principle has shaped our business model, emphasizing professionalism, trust, and a commitment to excellence. Our mantra of "Clients first" guides us in all our endeavors, ensuring a dedicated approach to serving the needs and achieving the goals of our valued clients.
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